Energy Meter Verification Test Manual

This manual provides guidelines for use by Notified Bodies under the MID Directive 2014/32/EU, as well as other laboratories responsible for energy meter testing.

 

Energy meter parameters

Parameter Zaptec Pro MID
Certification MID Class B
Harmonized Standard EN 50470 -1, - 3
MID certificate N-18/3585
Notified Body NMi Certin (0122)
Rated Voltage 3 x 230/400 V
Rated Current 0.25-5 (32) A
Optical Test Output ( Activated via app) 10000 imp/kWh

 

Reading MID software version

This section explains how to read the MID software version for Zaptec Pro.
MID software version can be read from the display using one of the following methods:

  • Plug in and out method:
    Plug in a Type 2 charging cable, immediately remove it, and plug it back in. Ensure no car is connected.
  • Reset the charger:
    Reset via the Zaptec app (PIN code required) or by turning the power off/on.
    •  

Testing integrated energy meter 

Terminology 

  • (Charging) installation: A collection of charging points on one top-level circuit,
    possibly with sub-circuits, managed under one administrator.


Methodology

Simple testing of the integrated energy meter’s accuracy is best done in the field. This allows for a quick test without needing to install and configure a replacement
charger while a unit is being sent for testing.

  • To test in the field, commercially available equipment is available which is specialized for metering the energy delivered by a Type 2 socket, an example being the MTE eMOB I-32.3 AC.
  • Alternatively, a custom-made Type 2 cable can be combined with a generic portable reference standard. We recommend using a car as the load, but a resistive load can also be used if a car simulator is available for controlling the charging cycle. The delivered energy to the load can then be measured with the portable reference standard.

The charging stations's status indicator LED ring acts as a pulse output and needs to be set to Field test mode before testing. See the next section for instructions.

Note: For in-dept laboratory testing with isolated sources, contact Zaptec Support to temporarily deactivate the residual current detection.


Requirements for in-situ testing

  • An electric vehicle with 3-phase capable onboard charger (if relevant).
  • A portable reference standard.
  • Type 2 cable assembly with ability to connect to reference standard voltage
    and current inputs.
  • Phone with Zaptec app installed (Android or iOS).
  • If the installation has user authentication active you need cooperation from the installation owner for the charging point to provide energy. 
     
 

Field test mode: How to test 

  1. Open the Zaptec app and log in with your Zaptec account.
  2. From the Home screen, tap the top right3_dots_.pngicon and choose Configure products. 
  3. Connect to the charger via Bluetooth using the PIN code.
  4. In Advanced settings, toggle on Field test mode, and tap Save.
  5. The LED ring will turn off, indicating the charger is ready for energy pulse output. 
  6. Connect the load for testing. After testing, return to the app, turn off Field test mode toggle-switch, tap Save.
    • Field test mode will automatically deactivate after 4 hours or upon power cycling the charger. This will reset the LED light ring to normal operation.
    • Precision increases in this mode, so the displayed maximum values might be limited. 
      Pro_MID_test_app.png

Note: If directly connecting to a charging vehicle, ensure reference standard can withstand at least 32A continuous current. For assistance with testing the energy meter - go to zaptec.com/support 

 

Laboratory testing

In addition to reconfiguring the LED ring as for the field test, the following modifications are required on units submitted for test at laboratories:

  1. The residual current circuit breaker is disabled, allowing the charging station to be tested with isolated current loops.
  2. The safety relay closes automatically, without the need of a Control Pilot signal, which is normally required for operation.

With these modifications, the charging station can be tested as a conventional energy meter, using the connection clamps (Backplate on Zaptec Pro) as the input and the Type 2 socket as the output. For safety reasons, only Zaptec can enable this test mode.

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